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Cement Plant Manufacturer & Material Handling Suppliers

Cement Plant Manufacturers India

Cement Plant Manufacturers: Ashoka Group

Ashoka Group is a leading cement manufacturing company which specializes in quality turnkey projects of cement plants, fertilizer plans, heavy equipment setup etc. Apart from our specialization in cement manufacturing activity, we also expertise in trade of cement plant material handling equipments like belt conveyors, rotary kilns, ball mills etc.

Since our commencement, we have been supplying cement plan equipments to some main multinational companies that have relied on our products and services for long. Listed below are some of the cement plant material handling equipments that we provide:

Ball Mills

Ashoka manufactures high quality turnkey cement plant. We expertize in designing and supplying ball mills for different cement industries. Our company expertizes in strong and heavy fabrication with large workshop in our plants in India.

Rotary Shaft Kilns

Our Company is leading manufacture of rotary shaft kilns that are designed from varied materials. All rotary shaft kilns designed here are impeccable heat exchangers where heat is conveyed in different ways. We manufacture kilns that feature detailed accuracy and precision. Each of our kiln is extremely durable and product of expert’s attention to each detail.

Vertical Shaft Kiln

At Ashoka, we are leading exporters, suppliers and manufacturers of vertical shaft kiln. These shaft kilns feature continuous process with temperature of 1500 degree Celsius.

Clinker Grinding Units Manufacturers

Ashoka Group manufacturers and supplies high quality cement grinding units with every cement plant. Thee grinding units can also be provided for different other cement plants. We supply clinker cement units up to two thousand TPD plants which are capable of handling various kinds of cement.

All of these products are engineering to cater the stringent domestic and international standards of cement manufacturing companies. We use advanced technologies and machines for manufacturing these cement plant handling equipments. Our team of professional and expert engineers use state of the art CAM/CAD facility and provide tailor made solutions which are based on client’s needs based on different applications. We have a strong satisfied customer return ratio. With the advanced and modern cement plant handling equipments we are empowered to manufacture quality and different kinds of cement plants.

With our set objective to focus on product quality and improvement, we produce cement plant handling equipments which are environmental friendly.

Cement Plants | Steel Re-Rolling Mills | Sponge Iron Plants

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Products
Steel Re-Rolling Mills Equipments
Steel Re Rolling Mills
about ashoka gears

Ashoka Steel Plants Manufacturing unit is a part of Ashoka Group, Ashoka is capable to carry out the entire in house expertise to design, manufacturer, deliver and start optimum steel plant. The group has established itself in the area of complete heavy project management by offering a guaranteed single source solution provider right from feasibility study, designing of equipment by using newest versions of ProE and AutoCad, manufacturing through updated and latest quality oriented machines and erection & commissioning of plant.

Ashoka Group undertakes turnkey jobs for supply of complete steel re rolling mills including design, manufacture, supply and erection & commissioning of the complete plant. Together with that we also manufacture and supply a wide range of machineries required in a steel plant.

The Group supported by expert knowledge and technological competence in this matter. Our approach to building manufacturing steel plants is studied and evaluated in all aspects, to make sure that everything is carried out perfectly. We make certain that the plant will be setup with the maximum output versus input ratio for optimum performance. We export products, services, and expertise. We are the only steel plant manufacturer that is genuinely concerned about your success. Consult with us today and discover the ways on how we can benefit each other and build a beautiful partnership for life.

Ashoka Group’s Manufacturing Capabilities
Hot Rolling Mills
Cold Rolling Mills
Bar and Rod Mills
Strip Mills
Rolling Mill Stands
AOD Converters
For Execution of a complete project following services are includeds
  • Feasibility Study and Project Reports
  • Detailed Engineering of project and Equipments
  • Equipment Designs and Production Drawings
  • Complete Integration
  • In House Application Engineering
  • Expansion/ Modernization for increasing the Capacity
  • Turnkey Erection and Commissioning
  • Personnel Training
  • Successful Running
  • Supervision
  • Equipment Servicing
Turnkey Plants Manufacturer
Cement Plants | Steel Re-Rolling Mills | Sponge Iron Plants

 

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Products
Sponge Iron Plants
Sponge Iron Plant

Cement Plants Manufacturers Suppliers

Sponge Iron Plant Manufacturers

The process was widely accepted by almost all developing countries where generation of scrap was less in comparison to requirements. Steel produced by recycling process found much cheaper than the steel produced by blast Furnace process. The scrap vanished gradually causing threat to the Arc furnace where BF-BOF process continued its predominance as age-old process in the world. During 70’s, the reduction of iron ore in small way was carried out in USA in the same manner as retile was produced from illuminate and birth of DRI / Sponge Iron was brought into existence.

The coal base DRI rotary kiln process for production of DRI / Sponge Iron has its many parameters to increase the quality as well as productivity which need careful operations throughout the process. Number of DRI processes came up and rotary kiln process with solid coal as fuel found to be most acceptable process in the world.

Ashoka’s Sponge Iron Plants Manufacturing Capabilities:Sponge Iron Plant: 100 TPD to 600 TPD & Sponge Iron Plant Equipment

Sponge Iron plants manufacturer and its details:
  • Process Out Line
  • Plant Operation Parameter
  • Advantages of using Sponge Iron as a Raw Material for Steel making End Uses of DRI
  • Technical Advantages
  • Advantages of using Sponge Iron
  • Advantages of using sponge iron in steel making
  • Other Advantages

 

For Execution of a complete project following services are included:
  • Process Out Line
  • Feasibility Study and Project Reports
  • Detailed engineering of Project and Equipments
  • Equipment Designs and Production Drawings
  • Complete Integration
  • In House Application Engineering
  • Expansion/ Modernization for increasing the Capacity
  • Erection and Commissioning
  • Personnel Training
  • Successful Running
  • Supervision
  • Equipment Servicing

Ashoka’s state-of-the-art plant has expert manufacturing facilities. Quality control measurements and inspection is undertaken at every stage of manufacturing.

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Products
Industrial Gears Manufacturer
Industrial Gears

Ashoka Sugar Plants Manufacturers Suppliers

Industrial Gears Manufacturers

Ashoka Gears is expertise in manufacturing of industrial gears from 10mm to 1000mm and all type of industrial gears. Ashoka Gears is now become a world known gears brand in all over world, We are one of the leading gears manufacturer, exporter and suppliers of all type of gears and gearboxes. With the help of our dedicated Engineering department and realistic approach and experience of our skilled persons who are working in this field since its being can manufactures gears as per drawing or provide new designs to the customers.

Girth Gears
girth gears manufacturers and suppliers India

Pinion Gears
pinion gears manufacturers and suppliers of India
helical gears manufacturers and suppliers India
 
double helical gears manufacturers and suppliers in India
Ground Gears
ground gears manufacturers and suppliers
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Precision gears manufacturers and suppliers Delhi
Worm Gears
worm gears manufacturers and suppliers India
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Sprockets Gears
Sprockets Gears Manufacturers India
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Rack Gears
Rack Gears Manufacturers India
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rring gears manufacturers India
Bevel Gears
Bevel Gears Manufacturers
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Transmission Gears
transmission products India
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Internal Gears
Internal gears India, Internal gears suppliers
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External Gears
external gears manufacturers India
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Spur Gears
spur gears manufacturers India
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Face Gears
face gears, face gears manufacturers and suppliers India
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Spiral Bevel Gears
Spiral bevel gears manufacturers and suppliers India
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Straight Bevel Gears
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Why Choose Ashoka Gears

Ashoka Gears has appropriate understanding about the gear products and technologies, the organization has an important existence as a gears manufacturers unit with almost all varieties of different gear segment types and machinery applications that includes supplies of Original tools and Replacement necessities, with regular exports to major developing countries. Ashoka gears manufacturers presents gear blanking, engineering consultation and urbane inventory management services also. It is an ability which one can recognize the proportion, dimension and fabrication can form ideal gears manufacturing unit.

For More details about Cement Plant Consultation, Projects, Budget, Machines, AMC, Up-gradation etc, Please contact Us @ +91 9811141400 or Send Business Query

 


Products
Industrial Shaft Manufacturer
Industrial Shaft

Cement Plants Manufacturers Suppliers

Shaft Manufacturers

As A shaft manufacturers, Ashoka Group is now leading shafts Manufacturer in all over world, we export and supply shafts to all over world.can create custom machined shafts, pinion shafts, helical shafts, double helical shafts, and splined shafts as per your strict requirements. Each one of these devices will be crafted in superior accuracy to make them ideal for your specialized applications. Machined shafts are commonly used for boat propellers and generators. They also have marine and military uses as well.Machined shaft fabrication is provided by Ashoka Group, along with the guarantee of quality, which naturally comes with the fact that you’re dealing with a reputable shafts manufacturer like us.

Machined Shafts
Product Code : AMS001
Material Manufacturing Capacity Length Type
MS or Alloy Steel, Carbon Steel as per ASTM, BS, IS, AISI, SAE or any as per customer requirement 100mm to 1,500mm Outside Diameter 50mm to 5000mm Straight and Eccentric Type
Pinion Shafts
Product Code : APS001
Material Manufacturing Capacity Module/ Length
MS or Alloy Steel, Carbon Steel as per ASTM, BS, IS, AISI, SAE or any as per customer requirement 100mm to 1,000mm Outside Diameter Upto 75 Module Upto 5,000mm
Helical and Double Helical
For Helical Product Code: ASH001
For Double Helical Code: ASDH001
Material Manufacturing Capacity Module/ Length Type
MS or Alloy Steel, Carbon Steel as per ASTM, BS, IS, AISI, SAE or any as per customer requirement, 100mm to 1,000mm Outside Diameter Upto 40 Module Upto 5000 mm Double Helical- With Gap& Helical
Splined Shafts
Product Code : ASS001
Material Manufacturing Capacity Module/ Length
MS or Alloy Steel, Carbon Steel as per ASTM, BS, IS, AISI, SAE or any as per customer requirement
Industrial Gears We Served for:
• Defence
• Marine
• Aluminum
• Chemical
• Food Processing
• Grinding Mills
• Hot and Cold Rolling
• Lock and Dam Machinery
• Moveable Bridges
• Paper
• Petroleum
• Plastics
• Rubber		 • Sugar
• Stamping Presses Steel
• Strip Processing
• Surface Mining
• Petrochemical
• Turbine Plant
• Rubber Plants
• Power Industry
• Fertilizer Industry
• Sponge Iron
• Material Handling
• Earth Moving Industry

 

For More details about Industrial Shafts, Industrial Equipment, Turnkey Solution Please contact Us @ +91 9811141400 or Send Business Query

 


Products
Custom Enclosed Gearbox
Custom Enclosed Gear Boxes
about ashoka gears

Our practical experience in the Engineering field has led us to Evaluate and Comment on a new Gear Drive or upgrading, servicing and old drive that the client may require by evaluating ratios and horsepower. The situation of every part is evaluated by our well qualified engineering team and then futher suggested to our clients for maximum output.

Type of Gears Boxes We are manufacturing and supplying

Spur Gear Box
Product Code : ASGB001
Housing Material Ratio HP (Horsepower) Type
Fabricated or as Cast as per customer drawings 1:1.2 to 1:350 Fractional to 1000 H.P Single, Double or Multiple Stages

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Helical Gear Boxes
Product Code : AHGB001
Housing Material Ratio HP (Horsepower) Type
Fabricated or as Cast as per customer drawings 1:1.2 to 1:350 Fractional to 1000 HP Single, Double or Multiple Stages

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Hardened and Ground Gear Box
Product Code : AHGGB001
Housing Material Ratio HP (Horsepower) Type
Fabricated or as Cast as per customer drawings 1:1.2 to 1:350 Fractional to 1000 HP Single, Double or Multiple Stages

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Crane Duty Gear Box
Product Code : ACDGB001
Housing Material Ratio HP (Horsepower) Type
Fabricated or as Cast as per customer drawings 1:1.2 to 1:350 Fractional to 250 HP Horizontal or Vertical Type in Single, Double or Multiple Stages

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Twin Lobe Blowers
Product Code : ATLB001
Housing Material Capacity HP (Horsepower) Type
As Cast For Air Cooled: 5000P
For Water Cooled: 4200 CFM		 For Air Cooled: 1 PSIS to 7 PSISForWater Cooled: 6 PSIS to 14 PSIS Air Cooled or Water Cooled

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Gear Box Housings as cast and fabricate
As Cast Product Code: AGBHC001
As Fabricated Product Code: AGBHF001
As Cast Specifications:
Material Size Type
MS, Alloy, Carbon Steel or any other as per international standards ASTM, BS, IS, AISI, SAE or any as per customer requirement and designs. As per customer Specifications and Designs Single, Double or Multiple Stages
As Fabricated Specifications:
Material Size Type
From MS plates- Ultra Sonically Tested As per customer Specifications and Designs Single, Double or Multiple Stages

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Products
Heavy Sheet Metal Fabrication
Sheet Metal Fabrication
about ashoka gears

At Ashoka Group, specialize in precision sheet metal fabrication and manufacturing of heavy structural fabrication using steel, aluminum, ferrous, non-ferrous alloys. Our expertise and knowledge through our strong engineering techniques allows us to manufacture almost everything out of anything. We offer a complete range of services, from simple fabrication to complex, fully engineered systems.

The equipment that we manufacture is custom built for our customers right from the start till the end product. We also repair and overhaul heavy machinery, equipment, structures and components for industrial plants, both in-house and on-site. Our large facility and skilled workers can tackle the largest – and the toughest – jobs just about anywhere.

Right from the manufacturing of complete turnkey plants and component manufacturing for various industries Ashoka can also manufacture fabricated components as per customer specifications:

  • Heavy Material Handling Equipment Including Large Conveyors and Chutes
  • Bridge Components
  • Components of Barge Construction and Marine Fabrication
  • Drill Rig Platforms
  • Parts of Large Steel Cofferdams
  • Structural Steel Fabrication For Plant Expansions
  • Large Tanks, Vats and Hoppers
  • Heavy Shaft Fabrication and Repair For All Types of Industries
  • Heavy Gearbox, Drive System
  • Material Handling Systems and Components
  • Heavy Machinery Repair
  • Shells for Cement
  • Shell for Petrochemical Industry
  • Special Parts Fabrication Upto 100 Tons of single piece.

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Products
Machined Components
Machined Components Manufacturer

machined components manufacturers

With turnkey solutions, Ashoka also providing all type of machined components, with its current manufacturing capabilities Ashoka today can provide vertical machining and turning machining through its advanced machineries that can produce faster and better-finished machined components

Machinery Dia/ Height Length/ Face Material
Lathes 10mm To 1500mm Outside Diameter Upto to 5,000mm MS, Alloy Steel, Carbon Steel and non Ferrous or any other as per customer requirement
Vertical Turret Lathes From 500mm to 11,000mm outside diameter Upto 4,000mm MS, Alloy Steel, Carbon Steel, and Non Ferrous or any other as per customer requirement
Horizontal Borers Upto 3,500 mm Upto 12,000mm MS, Alloy Steel, Carbon Steel, and Non Ferrous or any other as per customer requirement

 

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Products
Conveyors Manufacturers
Conveyors Manufacturers
about ashoka gears

Conveyor Belt Manufacturers

Conveyor Belt / Chain is a device which is used for move heavy and bulky materials one place to another place. Belt conveyor is the most economic and convenient mode of bulk material transportation for short to medium distance conveying specially within the plant.
All of our temporary elevators are engineered with the upgrades to withstand the specific needs of the harsh environments presented in the various industrial sectors.

Conveyors Belts are widely used in manufacturing and warehousing, handling bulk material. Conveyor systems are even regularly used in sorting by postal and freight companies and for air-port baggage handling. These are even used in the automation of different manufacturing procedures. Industries include electronics, automotive, agricultural, food processing, canning, bottling, pharmaceuticals, furniture, scrap metals, and packaging.
Belt conveyors are capable of handling a wide range of bulk materials from very fine to large lump sizes. Very fine materials such as Portland cement are loaded at terminals using belt conveyors. Large lump size materials such as coal are transported from mines using belt conveyors.

Belt conveyors can be used by Radial stackers for creating large piles of materials such as wood chips, coal or ore. These belt conveyors are located under the piles to carry the materials into the plant for processing.

Conveyors Menufacturers in India
Drag Chain Conveyors

Drag Chain Conveyors are material handling equipments used for transport heavy material in bulk with safety, gently with all-round protection and with minimum space requirements. They transport cement, clinker, limestone, coal and other heavy work. The key is the continuous and efficient material flow, which ensures high availability and first-class profitability.

With the help of Drag Chain Conveyors will make work easier, faster and environment friendly with minimum maintenance.

Screw Conveyor

Screw Conveyors are used in many industrial applications each and everyday for improve work efficiency conveying heavy industrial equipments. The main function of crew conveyors are transfer bulk material one process to another. The screw conveyors are very cost effective minimum maintenance to operate.

Screw Conveyors are designed based on industry standards and are modular in construction providing flexibility for a variety of applications.

Cement Plants | Steel Re-Rolling Mills | Sponge Iron Plants

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Products
Cement Plant Manufacturing Process
Cement Plant Process
about ashoka gears

As we all know that cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole.
For constructional purposes, the meaning of the term “cement” is restricted to the bonding materials used with stones, sand, bricks, building stones, etc.

At Ashoka, We want to explain you that Cement is made from limestone and clay or shale, raw materials are extracted from the quarry crushed to a powder and then mixed or blended in the correct proportions. This mixed raw material is called the kiln feed.

The raw material is heated in a rotary kiln mill, where it reaches a temperature of about 1400 C to 1500 C. In its simplest form, the rotary kiln is a tube up to 200 or 300 meter long and perhaps similar in diameter, with a long flame at one end. The raw kiln feed enters the kiln at the cool end and gradually passes down to the hot end, then falls out of the kiln and cools down. The material formed in the kiln is described as ‘clinker’ and is typically composed of rounded nodules between 1mm and 25mm across.

After cooling, the clinker may be stored temporarily in a clinker store, or it may pass directly to the cement mill. The cement mill grinds the clinker to a fine powder. A small amount of gypsum – a form of calcium sulfate – is normally ground up with the clinker. The gypsum controls the setting properties of the cement when water is added.

Cement Plant Process

  • Portland Cement Plants
  • Clinker Cement Plants
  • Rotary Kiln Cement Plants
  • VSK Cement Plants

Portland cement Plants

Raw materials
• Calcareous material – such as limestone or chalk, as a source of
lime (CaO).
• Clayey material – such as clay or shale (soft clayey stones), as a
source of silica and alumina.
Methods of cement manufacturing
1- Wet process ___ grinding and mixing of the raw materials in the
existence of water.
2- Dry process ___ grinding and mixing of the raw materials in
their dry state.

 


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Reach Us:
D-208, Sector-63, Phase - 3, Noida-201301, Distt. Gautam Budh Nagar, India
Phone: +91 120 - 2406602, 3,
+91 120 - 4115421, +91 120 – 4252305
Mobile: +91-9811141400
E-mail:

ag@ashokaengineering.com

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